Equipment configuration and installation steps for a complete organic fertilizer production line

fertilizer granulator Jan 11, 2024

With the continuous development of urban and rural infrastructure in China, the demand for organic fertilizer products is increasing, and organic fertilizer equipment is gradually developing to large-scale and automated. As the equipment gets bigger and bigger, there have been new improvements in design structure and manufacturing technology, and higher requirements for installation technology. Compared with the hollow shaft mill of the same specification, the bearing mill has the advantages of high strength, stability and high yield. It is the main equipment of the whole organic fertilizer production line project, so it is very important in the whole process. Therefore, we must pay special attention to the installation, carefully construction, the use of scientific construction methods and technical testing means, and strictly control the quality of each installation process, so as to ensure its long-term stable work. The installation steps of complete sets of organic fertilizer equipment are complex and there are many processes, the main ones are the following:

1. Basic acceptance. In preparation for the installation of the equipment, carefully detect the homosexual love. This is a process, but also the basic process.
2. The standard plate is embedded and the basic marking work is done to measure the size for the assembly of complete sets of organic fertilizer equipment, which is also one of the preparatory work.
3. Check the equipment out of the warehouse, in addition to the usual inspection of the equipment, but also focus on checking the contact between the sliding shoe bearing and the dryer cylinder slide ring.
4. Install sliding shoe bearings. Install the base first and tighten the anchor bolts.
5. Final assembly and debugging. After the installation of the sliding shoe bearing, the assembly of other components is completed, and a lot of debugging work must be done on the equipment before the operation of the complete set of organic fertilizer equipment can be carried out.

Process flow and configuration of organic fertilizer production line for chicken manure processing

fertilizer granulator Jan 11, 2024

Nowadays, livestock and poultry manure has become a sought after treasure after by many people, no longer a useless thing that was once despised by everyone, and has become a popular low-cost and high-yield investment project. Raising laying hens has good economic benefits, but how to deal with the resulting large amount of chicken manure has become a headache for many farmers. Constructing an organic fertilizer processing plant next to the farm to transform chicken manure into organic fertilizer not only reduces pollution but also improves the economic benefits of the farm.

What configurations are required for the organic fertilizer production line equipment in chicken manure processing? Firstly, there are chicken manure organic fertilizer fermentation equipment, which are commonly referred to in the industry as flipping machines, flipping machines, and chicken manure organic fertilizer fermentation microbial agents. The fermented chicken manure organic fertilizer is transported by forklift to the semi-finished product warehouse and then onto the chicken manure organic fertilizer production line for fully automated assembly line production. The chicken manure organic fertilizer production line includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor.

The organic fertilizer processing machine for chicken manure requires equipment such as fermentation and tipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, wet granulator, extrusion granulator, rotary dryer, cooling machine, screening machine, wrapping machine, packaging machine, conveyor, etc.

The organic fertilizer production line for chicken manure processing consists of multiple processes: raw material measurement, raw material crushing, granulation, drying, cooling, screening, coating, and packaging. The production line has always adhered to the principles of “liquidity, safety, operability, and aesthetics” in the design, so that the whole production line can achieve electromechanical integration, and it will be quite advanced in the future for a certain period of time. Meanwhile, we can also adjust the process flow according to specific circumstances and requirements.

Organic fertilizer production line requires organic fertilizer dryer to improve granulation efficiency

fertilizer granulator Jan 11, 2024

After the completion of the production and processing of organic fertilizer, it is necessary to consider the storage problem of fertilizer, how to make the fertilizer effect non-volatile, and the important process is actually a part of the processing process of the organic fertilizer production line, that is, the drying of organic fertilizer. After the organic fertilizer dryer dried organic fertilizer particles or powder, the water in which is evaporated in large quantities, and the dried particles can be stored in the warehouse for a long time. The role of organic fertilizer dryer is not only this place, drying is more to test the pelletizing results of organic fertilizer granulator. Good fertilizer particles enter the drying procedure after granulation, and the particles are full and round after drying, but they will not dry and break. If the fertilizer particles after drying have too much cracking and crushing phenomenon, it is necessary to adjust the fertilizer proportion in the previous fermentation and granulation process. Organic fertilizer dryer plays an important role in the fertilizer production process, which is composed of cylinder, gear, pinion, stop roller, drag roller, front roller ring, back roller ring, discharge part, lift plate, reducer, motor, hot air passage, feed chute, furnace body and other parts. When the production capacity is large, multiple hot blast stoves can be equipped, which is simple and good to operate, and the production effect is also good.

A section of secondary granulation area is set at the front of the organic fertilizer dryer, in which the materials can realize secondary granulation. Then the materials are lifted up through the lifting plate and fully dried. The wet hot air is extracted from the tail of the dryer through the exhaust fan through the pipeline and enters the sedimentation chamber for sedimentation. The tail gas is sprayed to reduce dust through the washing tower after sedimentation. The spray water is pumped out by the water pump for recycling. After secondary dust reduction treatment, the tail gas is discharged into the atmosphere through the chimney.
The dried materials are sent to the cooler through the belt conveyor for cooling. In the cooling process, the natural air is sent to the cooler through the pipeline by the fan to cool the materials. The wind direction in the cooler is countercurrent. The tail gas pumped into the sedimentation chamber through the fan and pipeline is treated as the drying tail gas and discharged into the atmosphere.

How to improve the granulation efficiency and yield of organic fertilizer production equipment

fertilizer granulator Jan 11, 2024

The current organic fertilizer equipment is almost fully automatic configuration, which is because the organic fertilizer production process is relatively strict. Before operation, it must be controlled according to a strict control process, so as to play the full energy efficiency of the equipment and get twice the result with half the effort. The machine must be rolled by hand before starting the machine, the more in the commissioning of the moment, to use appropriate equipment. And do not use too much force when removing the components, so as not to become an infringement on the parts. After commissioning the equipment, tighten the loose parts. In order to make organic fertilizer production equipment display better function, not only the formal control process can be, but also the implementation of regular inspection and maintenance of organic fertilizer production lines. Prevent unnecessary faults during operation.

The small disc granulator adopts an overall circular arc structure, with a granulation rate of over 93. The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.
The disc angle of the disc granulator adopts an overall circular arc structure, with a granulation rate of over 93%. The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it an ideal equipment for users to choose from.

The granulation process of drum granulator in fertilizer production line

fertilizer granulator Jan 11, 2024

The rotary drum granulator is a comprehensive granulator that combines organic fertilizer stirring teeth granulator and rotary strand granulator. It is designed and manufactured using a new wet continuous push rod granulation process. This machine can not only granulate various organic substances, but also for coarse fiber materials that are difficult to granulate using conventional equipment, such as crop straw, wine residue, bacterial residue, pharmaceutical residue, animal manure, etc. After fermentation, they can be granulated, Moreover, the granulation effect of raw materials such as humic acid and urban sludge is also very good.

A rotary drum granulator, in which steam, gas ammonia, or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced into the machine, and chemical reactions and hot compound fertilizer granulation processes are carried out in the cylinder; Or the cold granulation process of compound fertilizer with a small amount of water supplementation. The material that needs to be granulated is rotated through the cylinder, causing rolling rotation when there is no material in the cylinder, and then agglomerates into balls at a certain humidity and temperature to form the ball making process. The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers.

The drum granulator is based on the principles and technology of the stirring tooth granulator and drum granulator, carefully developed and repeatedly tested. The machine produces bacteria at room temperature, has a reasonable structural design, and can produce spherical particle products. It produces particles with low water content, easy drying, high molding rate, good particle strength, and beautiful appearance. It is a granulation equipment for biological organic fertilizers, organic inorganic fertilizers, and organic fertilizer inorganic compound fertilizers.

Why do farms choose organic fertilizer processing equipment to produce organic fertilizer?

fertilizer granulator Jan 11, 2024

Organic fertilizer has comprehensive nutrients and contains nutrients that chemical fertilizer does not have. Applying it together with chemical fertilizer can improve product quality. After the decomposition of organic fertilizer, the active substances required for decomposition, transformation and synthesis of crops under the action of microorganisms can not be replaced by any chemical fertilizer. They can be directly absorbed and utilized by plants to reduce chemical pollution and inhibit the content of harmful substances. The plant fruits using organic fertilizer have small water content, which can maintain the original nutritional flavor of crops and improve product quality. Therefore, organic fertilizer can promote the growth of crops and improve product quality, It is an important nutrient source for crops.

In ancient China, when there was no fertilizer, people already knew how to compost homemade farm manure to strengthen the land and improve crop yield. In modern times, after the widespread application of chemical fertilizers, the sequelae have also been highlighted, and the problem of soil compaction needs to be solved immediately. At the same time, environmental problems have also made people realize that carbon emissions must be controlled, and livestock manure should be used rationally. One needs organic fertilizer, the other needs to solve livestock manure, organic fertilizer equipment will be clever connection between the two, through the processing of livestock manure to process organic fertilizer, a countermeasure can solve the two major problems, but also for farmers and farmers to generate income, this initiative has benefited many, so the country is also encouraging the promotion of implementation. Organic fertilizer production equipment ferments livestock manure to increase the organic matter content, and processes organic fertilizer particles by using the grinding, granulation, drying and other procedures of the organic fertilizer production line. Farmers use organic fertilizer to provide nutrients for crops, improve soil compaction, and achieve the effect of land cultivation. The solution of livestock and poultry manure problems contributes to environmental protection work. Why shouldn’t we choose it?Organic fertilizer is an important measure to improve crop quality and maintain nutritional flavor.
Household organic fertilizer processing equipment actually refers to a production line with relatively small annual productivity and low technological requirements. Simple organic fertilizer production line equipment only needs fermentation Tipper and crusher. The finished product is powdered organic fertilizer. If the fermentation site conditions are limited, the organic fertilizer fermentation tank can also be selected. If the site conditions are OK, the fermentation tank is not required, and an investment of 30000-50000 yuan is enough.

Organic fertilizer granulator produces organic fertilizer to promote environmental protection in agriculture

fertilizer granulator Jan 11, 2024

Organic fertilizer can have the development, in addition to the policy and production status, the current status of the soil of China’s arable land, so that organic fertilizer has a great space to play, which organic fertilizer equipment is also indispensable, good organic fertilizer equipment, under the same raw materials, can produce high-quality organic fertilizer with less elimination rate, improve the production efficiency of organic fertilizer production line, and in line with the purpose of energy conservation and environmental protection. The circulation of organic fertilizer in the market, generally in powder or granular form, granular organic fertilizer production, to use organic fertilizer granulator to help extrusion plasticity: the use of pressure to make solid materials together, and then the material by two counter-rotating roller extrusion, roller by eccentric sleeve or hydraulic system drive. When the solid material is squeezed, the air between the powder particles is first eliminated to rearrange the particles and discharge the material gap.

Organic fertilizer extrusion granulator to prevent the granulation powder material in the extrusion granulation equipment, and then use the external force, the powder material tightly compacted, due to the different external force used, so the molecules to achieve the recombination, so that the material presents cylindrical shape particles. The entire process of generation and extrusion is mechanized to form the material into a round grain shape.
The organic fertilizer equipment stock transfer granulator adopts a variety of combined lifting devices. The dryer has made a number of technological innovations in the lifting device system. It adopts a new multi combination lifting device to overcome the wind tunnel phenomenon and heat of the traditional dryer. High efficiency, reduce coal consumption by about 20%.
The rational equipment structure of the organic fertilizer equipment stock transfer granulator reduces the floor area, has large production capacity and is easy to operate. Its technology is mature, high-temperature industry, safe and reliable, energy-saving and environmental protection, greatly saving costs.
Chicken manure organic fertilizer equipment gives full play to the role of fertilizer, which not only meets the nutrient requirements of crop yield increase in the current season, but also should maintain the soil fertility and maintain the sustainable development of agriculture. Soil, plants and fertilizers are not only interrelated, but also interact and restrict each other. Fertilization should fully consider the relationship between the three, and apply fertilizer reasonably for soil and crops.

Application of drum granulator in complete organic fertilizer production line

fertilizer granulator Jan 11, 2024

The complete production line of drum stirring and toothed granulation combines various advantages for particle processing of organic raw materials after fermentation. Before granulation, the fermented raw materials are crushed, and the ingredients are directly mixed with a mixer into the granulation machine to produce spherical particles. The particles produced by this machine are spherical, with an organic content of up to 100%, greatly saving energy and improving utilization efficiency. The direct goal of the customer has been achieved by directly processing pure organic matter into particles, and utilizing the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions. No additives, adhesives, etc. need to be added during granulation. After the finished product is produced, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity.

The stirring teeth granulator is suitable for pelletizing organic fermented fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, etc. The particles are irregular spherical particles. The qualified granulation rate of this machine is over 90%, suitable for various formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This machine is suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs. The main body of the granulator is lined with stainless steel plates to prevent the material from sticking to the wall, resulting in high particle smoothness and beautiful appearance.

The complete set of organic fertilizer production line with drum stirring teeth utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 98%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, the smaller the particle, the lower the rotation speed, and the larger the particle.

The granulation process of disc granulator in organic fertilizer production line

fertilizer granulator Jan 11, 2024

disc granulation machine (also known as ball forming disc), the granulation disc adopts an overall circular arc structure, with a granulation rate of over 93. The granulation disc has three discharge ports, which are convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation disc is reinforced by multiple radiating steel plates, Sturdy and durable, never deformed. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to fix, ensuring smooth operation. It is an ideal equipment for granulating organic and composite fertilizers.

Organic fertilizer granulation and ball forming disc processing equipment, the disc granulator is composed of ball forming disc, bridge device, motor, reducer, frame, scraper device, etc.
Because of the development of agriculture, natural and economic conditions are constantly changing, our traditional granulation equipment, has not been able to fully adapt to the requirements of the new situation, then we have a better way,organic fertilizer granulator in the existence of a variety of practical problems related to scientific exploration, so that our organic fertilizer under the traditional experience has a new development, It has also greatly improved our environment. The disc granulator has made a great contribution to it. In the past, we need to adapt ourselves to the development of nature, which has no great impact on our environment. However, with the continuous development of society, this aspect has been changed, and we have the ability to change nature to a certain extent, but we are still passively adapting to the long-term changes of climate and geology. What we can do is only a few limited remedies. Agriculture has always been a major industry that affects our ecological environment. Excessive deforestation and predatory farming, as well as environmental pollution and destruction of natural ecosystems caused by chemical fertilizers and pesticides, herbicides and fungicides have all had a huge impact on our environment. Of course, in all the organic fertilizer equipment, the damage to the ecological environment is very small, and can reduce the damage to our ecological environment in other departments to a certain extent.

How to purchase complete sets of organic fertilizer equipment for breeding farms

fertilizer granulator Jan 11, 2024

Reasonable raw material production process is the premise of selecting and purchasing organic fertilizer equipment, such as raw material moisture, impurity content and other indicators, especially some iron impurities in raw materials into the organic fertilizer granulator, will increase the load of the machine and affect the normal operation of the machine. Taking these factors into account, some auxiliary impurity removal equipment will be equipped to ensure the normal operation of each process equipment. According to the process requirements, determine the type of fertilizer equipment required, and determine the specifications of the equipment according to the needs of customers. In general, the fertilizer output produced by the complete equipment of the organic fertilizer production line ranges from 5,000 tons to 200,000 tons per year. After doing a good job of market research, we must determine the scale of fertilizer production we need, combined with the market prospect and raw material supply, to determine the appropriate scale of production.

The production process is the basis for the selection and purchase of complete sets of equipment for organic fertilizer production line, and the price is an important factor affecting the purchase of equipment. Considering the operation and production of the subsequent plant, it is necessary to allocate funds reasonably and do a good job of pre-budget work. From the current market point of view, the fierce competition has reduced the profits of organic fertilizer equipment manufacturers, and the price difference between manufacturers will not be too large. Perhaps occasionally we will encounter several manufacturers with very low prices, so we have to consider the quality of the product, so it is necessary to check the equipment manufacturers in the equipment procurement stage.
The 10000 ton / year organic fertilizer production line is composed of fermentation system, drying system, deodorization and dust removal system, special crusher for organic fertilizer, batching system, mixing system, special granulator for organic fertilizer and finished product packaging machine. Although the process structure is similar, the configured organic fertilizer equipment is not fixed. The construction and equipment purchase plan of an annual 10000 ton organic fertilizer production line that meets its own conditions is mainly selected according to its own material characteristics, on-site working conditions, specific production requirements, degree of automation and investment budget.